With a focus on quality and innovation, Keyul Enterprise is a reliable Agricultural Waste Pellets Machine manufacturers in Mumbai. We have established ourselves over the years as a company that provides dependable, robust and efficient solutions in domestic and overseas markets.
The machine convert agricultural waste products or residues into biomass pellets. The pellets can serve as a renewable energy source and potentially be used for heating or power generation, or as animal feed depending on the intended purpose. The machine effectively compresses agricultural waste into densified uniform pellets, which will make them easy to handle, transport and use.
With a focus on quality and innovation, Keyul Enterprise is a reliable Agricultural Waste Pellets Machine manufacturers in Mumbai. We have established ourselves over the years as a company that provides dependable, robust and efficient solutions in domestic and overseas markets.
The machine convert agricultural waste products or residues into biomass pellets. The pellets can serve as a renewable energy source and potentially be used for heating or power generation, or as animal feed depending on the intended purpose. The machine effectively compresses agricultural waste into densified uniform pellets, which will make them easy to handle, transport and use.
Agricultural Waste Types Used in Pellet Production:
- Rice Husks: The rice's husk after milling and harvesting.
- Straw: The remnants of cereal crops (wheat, barley, etc.).
- Corn Stalks: The remnants of corn (including stalks and stems) after harvest.
- Cotton Stalks: The leftover cotton stalks following harvest.
- Sugarcane Bagasse: The fibrous residue that remains after juice is squeezed out of sugarcane.
- Peanut Shells: The shells of peanuts harvested after digging peanuts.
- Wheat Husks: Similar to rice husks; the residue of wheat after harvest and milling.
- Palm Waste: Palm oil fruit fibers and palm shells.
- Wood Chips and Sawdust: Either from timber or forestry products.
- Leaves and Grass: May also be applied in certain uses.
Key Components of Agricultural Waste Pellets Machine
- Fedding System: It provides a constant, consistent amount of material to process.
- Crusher or Hammer Mill: Prior to pelletizing raw materials, they usually require to be shredded finely. This process makes the raw material smaller and compatible with pelletizing.
- Pellet Mill: This is the central component of the machine. This is where the raw material is pressed under high pressure into tiny pellets. Pellet mills come in a variety of styles but, as a rule, each uses a rotating die or roller assembly to make pellets.
- Cooling System: Once the pellets have been produced, the pellets are soft and hot. In a cooling stage, the cooling system cools down the pellets to harden and densify the pellets for storage and transport.
- Packaging System: Once cooled, the pellets are normally packed into bags or bulk containers for convenient transportation.
Process of Making Pellets from Agricultural Waste
- Raw Material Pre-treatment: Farm residues are gathered, washed and in some cases pre-treated, for example, being ground or dried, to suit the pelletizing machine's needs.
- Shredding: The raw materials are shredded to increase efficiency in the pelletization process.
- Drying: If the raw materials have a moisture content greater than 15-20%, they must undergo drying; excessive moisture could impair pellet qualities. A rotary drum dryer or air dryer is commonly used.
- Pelletizing: The prepared, shredded, and dried material is then forced into the pellet die by rollers. The pressure and heat create friction, which results in the material binding together and forming solid pellets.
- Cooling: The freshly produced pellets are hot, thus requiring air coolers or some other method for cooling to avoid degradation.
- Packing: The cooled pellets are packed into bags or containers for transportation and sale.
Benefits of Agricultural Waste Pellet Production
- Renewable Energy
- Environmental Protection
- Economic Viability
- Sustainable
- Cut Greenhouse Gas Emissions
Applications of Agricultural Waste Pellets
- Bioenergy Production
- Animal Feed
- Fertilizer
- Industrial Use
- Home Heating
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Our objectives are always about developing long→term partnerships based on consistent service and quality you can depend on. Today we are a famed Agricultural Waste Pellets Machine manufacturers, exporters, and suppliers in India. Whether you're a local buyer or an international partner, we are just a call away to help you move forward with confidence.
